型号Model | 400 | 800 | 1000 | 1200 | 1600 |
产能Capacity(φ90mmpcs/h) | 2000 | 4000 | 5000 | 6000 | 8000 |
气炉Gas Oven(m³/h) | 10 | 12 | 15 | 20 | 24 |
用电量Power consumption(Kw/h) | 18 | 20 | 25 | 30 | 35.5 |
1,Capacity: 2000pcs-8000pcs/h;
2,Machine model: JY400 – JY1600
3,Machine name : Automatic dorayaki cake production line
4,Processing step:mixing -forming -baking-moving-dropping -cooling- fast & slow speed turn-filling -stacking -combining-UV convey-packing
5,Main raw material:sugar ,flour ,Glucose,water,egg,chocolate,milk powder ,flavor ,color
6,Required workshop space :more than 200 square meter
7, Final product workshop space :more than 100 square meter
8. raw material workshop space :more than 100 square meter
9. worker for each shift :10-15 people
HOW TO MAKE DORAYAKI CAKES
Dorayaki cake systems are composed of two connected machines. The cake griddle and sandwiching machine run independently but are fully synchronized.
For baking, we use a reinforced copper plate. The extraordinary heat retention capacity produces a very smooth pancake surface.Both gas and electricity can be used as a heat source to bake the products. By changing the speed of the griddle and the position of the depositor the baking time can be adjusted. A top-mounted heater on the pancake production system cooks the pancake from the top before flipping.The positions of both the top-mounted heater and flipper can also be fine-tuned to suit different recipes. Below the dorayaki production machine, debris is removed from the griddle plates and oil is applied to ensure the pancakes are released properly.
The sandwiching machine first aligns the products arriving from the pancake machine and then turns half of the pancake rows over to apply the filling. The other row of pancakes is not turned, they remain face up to allow printing. Finally, the pancake is ready for sandwiching and will be sealed to keep the filling in. The sealing unit can either close the pancake keeping the filling inside or just sandwich it, leaving the edges open.