Línea de producción de galletas María totalmente automática: 250 kg/h, 500 kg/h, 750 kg/h, 1000 kg/h, 1500 kg/h
Marie biscuit is what we usually call hard dough-made biscuits, in which most of the hard dough needs to be fermented so Junyu advice laminating and 3-4sets of roller sheeting and roller cutting machine to make the topical hard dough products with a crispy taste, smooth surface, and layered cross-section. such as Marie,crackers, finger biscuits and soda biscuits..Machine Principle: After passing through the laminating machine(optional), three-roller feeder, and three pairs of roller flatting machines, the dough is cut into different shapes by the mold roller. The left dough passes through the dough separator and returns to the first feeder.The raw biscuit goes to the next equipment for baking.
Modelo | JYB-280 | JYB-400 | JYB-600 | JYB-800 | JYB-1000 | JYB-1200 | JYB-1500 | Remark |
Capacidad de producción (kg/h) | 0 | 250 | 500 | 750 | 1000 | 1250 | 1500 | Customized capacity |
Oven Length(m) | 16 | 28 | 40 | 40 | 60 | 50 | 70 | Depend |
Total length(m) | 29.6 | 64.5 | 85.5 | 92.5 | 125 | 125 | 150 | If No U Turn Conveyor |
Baking temperature(C) | 190-240℃ | 190-240C | 190-240C | 190-240℃ | 190-240℃ | 190-240℃ | 190-240C | Depend |
Whole line power(kW) | 80 | 90 | 300 | 400 | 00 | 800 | 900 | If Use Electric Oven |
LPG Oven(kg/h) | 10 | 20 | 35 | 45 | 60 | 70 | 80 | If Use LPG Oven |
Whole line weight(kg) | 6000 | 12000 | 20000 | 28000 | 35000 | 45000 | 55000 | Approx |
Applications
The fully automatic Mary's biscuit production line is suitable for a wide range of biscuit production scenarios. It can be used to produce various types of biscuits, from traditional Mary's biscuits to more specialized and innovative products. Whether for large - scale manufacturing facilities or smaller - scale production units, this line offers a versatile and efficient solution to meet diverse production needs.
In summary, the fully automatic Mary's biscuit production line is an excellent choice for businesses in the food manufacturing industry. With its high - precision control, versatile production capabilities, energy - efficient operation, user - friendly interface, superior hygiene standards, customizable output, and cost - effective design, it provides an efficient and reliable solution for high - quality biscuit production.
Production Process
Dough Mixing
The process begins with a high - efficiency dough mixer. It evenly blends flour, sugar, fats, and other ingredients to form a consistent dough, laying the foundation for high - quality biscuits.
Dough Sheeting
The dough is then passed through a dough sheeter, which rolls it into thin sheets of uniform thickness. This ensures that each biscuit will have a consistent texture and shape.
Biscuit Forming-rotary cutter
The rotary cutter trims the dough into the desired shapes. With adjustable cutting parameters, it ensures clean edges and minimal dough waste.
Tunnel Oven
The formed dough pieces enter a tunnel oven for baking. The oven offers versatile heating options, including electricity and natural gas, and features precise temperature control to ensure even baking.
Salt and Sugar Sprinkle
A salt and sugar sprinkle machine evenly applies salt and sugar to the dough pieces, enhancing flavor and adding a finishing touch before baking.
Biscuit Stacking
After cooling, the biscuits are efficiently stacked by a dedicated machine, preparing them for the packaging process.
Cream Biscuit Sandwiching Machine
For cream - filled Mary's biscuits, a cream sandwiching machine fills cream between two layers of biscuits, creating delicious sandwich biscuits with precise cream application.
Packaging System
Finally, the biscuits are packaged using an automated packing system. This ensures they are neatly sealed and protected for distribution and sale.
Features and Benefits
High - Precision Control
Equipped with a PLC control system and touch screen interface, the production line allows for precise control over each step of the process. Parameters such as temperature, time, and depositing speed can be easily adjusted to meet specific production requirements.
Versatile Production Capability
The line can produce a wide variety of biscuits, including韧性 and酥性 biscuits. By simply changing molds and adjusting production formulas, it can create various shapes and flavors of biscuits to meet market demands.
Energy - Efficient Operation
Designed with energy efficiency in mind, the production line helps reduce operational costs. The tunnel oven, in particular, is available in electricity - and gas - heated models, offering flexibility and cost - effectiveness.
User - Friendly Operation
The production line features an intuitive control system that is easy to operate. With clear instructions and automated processes, operators can quickly become proficient in its use.
Superior Hygiene Standards
Constructed from high - quality stainless steel, the equipment meets food hygiene standards. Its design facilitates easy cleaning and maintenance, ensuring the safety and quality of the biscuits.
Customizable Output
Available in various models with different production capacities, the line can be tailored to the specific needs of businesses of all sizes.
Cost - Effective Solution
While the initial investment may seem significant, the line's long - term operational efficiency and low maintenance costs make it a cost - effective choice for biscuit production.
¿Por qué elegirnos?
Shanghai Junyu comenzó como un fabricante de equipos alimentarios especializado en diversos tipos de maquinaria para la industria alimentaria. Nuestra gama incluye máquinas para hacer galletas, máquinas para hacer dulces, máquinas para hacer chocolate, máquinas para hacer obleas, máquinas para hacer pasteles, máquinas para empacar y más. Con un compromiso con la calidad y la innovación, nos esforzamos por proporcionar equipos de primer nivel para satisfacer las diversas necesidades de nuestros clientes en el sector de fabricación de alimentos.
Gama de productos diversa: Junyu ofrece una amplia gama de equipos para alimentos, incluidas máquinas para hacer galletas, máquinas para hacer dulces, máquinas para hacer chocolate y más, para satisfacer diversas necesidades de la industria alimentaria.
Maquinaria de alta calidad: Junyu se compromete a producir equipos de alta calidad, garantizando durabilidad, confiabilidad y eficiencia en los procesos de producción de alimentos.
Tecnología innovadora: Con un enfoque en la innovación, Junyu integra tecnología avanzada en sus máquinas, mejorando el rendimiento y la productividad de sus clientes.
Opciones de personalización: Junyu ofrece opciones de personalización para adaptar la maquinaria según los requisitos específicos del cliente, garantizando que cada máquina satisfaga las necesidades únicas de sus usuarios.
Conocimientos y experiencia: Con años de experiencia en la industria, Junyu ha desarrollado experiencia en la fabricación de equipos alimentarios, ofreciendo a los clientes productos confiables respaldados por el conocimiento de la industria.
Alcance global: Junyu tiene presencia global, atiende a clientes en todo el mundo y brinda soporte y servicio donde sea necesario.
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