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Linha de produção de biscoitos Marie totalmente automática: 250 kg/h, 500 kg/h, 750 kg/h, 1000 kg/h, 1500 kg/h

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    Marie biscuit is what we usually call hard dough-made biscuits, in which most of the hard dough needs to be fermented so Junyu advice laminating and 3-4sets of roller sheeting and roller cutting machine to make the topical hard dough products with a crispy taste, smooth surface, and layered cross-section. such as Marie,crackers, finger biscuits and soda biscuits..Machine Principle: After passing through the laminating machine(optional), three-roller feeder, and three pairs of roller flatting machines, the dough is cut into different shapes by the mold roller. The left dough passes through the dough separator and returns to the first feeder.The raw biscuit goes to the next equipment for baking.

    ModeloJYB-280JYB-400JYB-600JYB-800JYB-1000JYB-1200JYB-1500Remark
    Production capacity(kg/h)0250500750100012501500Customized capacity
    Oven Length(m)16284040605070Depend
    Total length(m)29.664.585.592.5125125150If No U Turn Conveyor
    Baking temperature(C)190-240℃190-240C190-240C190-240℃190-240℃190-240℃190-240CDepend
    Whole line power(kW)809030040000800900If Use Electric Oven
    LPG Oven(kg/h)10203545607080If Use LPG Oven
    Whole line weight(kg)6000120002000028000350004500055000Approx

    Applications

    The fully automatic Mary’s biscuit production line is suitable for a wide range of biscuit production scenarios. It can be used to produce various types of biscuits, from traditional Mary’s biscuits to more specialized and innovative products. Whether for large – scale manufacturing facilities or smaller – scale production units, this line offers a versatile and efficient solution to meet diverse production needs.

    In summary, the fully automatic Mary’s biscuit production line is an excellent choice for businesses in the food manufacturing industry. With its high – precision control, versatile production capabilities, energy – efficient operation, user – friendly interface, superior hygiene standards, customizable output, and cost – effective design, it provides an efficient and reliable solution for high – quality biscuit production.

    Production Process

    Dough Mixing

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    The process begins with a high – efficiency dough mixer. It evenly blends flour, sugar, fats, and other ingredients to form a consistent dough, laying the foundation for high – quality biscuits.

    Dough Sheeting

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    The dough is then passed through a dough sheeter, which rolls it into thin sheets of uniform thickness. This ensures that each biscuit will have a consistent texture and shape.

    Biscuit Forming-rotary cutter

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    The rotary cutter trims the dough into the desired shapes. With adjustable cutting parameters, it ensures clean edges and minimal dough waste.

    Tunnel Oven

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    The formed dough pieces enter a tunnel oven for baking. The oven offers versatile heating options, including electricity and natural gas, and features precise temperature control to ensure even baking.

    Salt and Sugar Sprinkle

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    A salt and sugar sprinkle machine evenly applies salt and sugar to the dough pieces, enhancing flavor and adding a finishing touch before baking.

    Biscuit Stacking

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    After cooling, the biscuits are efficiently stacked by a dedicated machine, preparing them for the packaging process.

    Cream Biscuit Sandwiching Machine

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    For cream – filled Mary’s biscuits, a cream sandwiching machine fills cream between two layers of biscuits, creating delicious sandwich biscuits with precise cream application.

    Packaging System

    Finally, the biscuits are packaged using an automated packing system. This ensures they are neatly sealed and protected for distribution and sale.

    Features and Benefits

    High – Precision Control

    Equipped with a PLC control system and touch screen interface, the production line allows for precise control over each step of the process. Parameters such as temperature, time, and depositing speed can be easily adjusted to meet specific production requirements.

    Versatile Production Capability

    The line can produce a wide variety of biscuits, including韧性 and酥性 biscuits. By simply changing molds and adjusting production formulas, it can create various shapes and flavors of biscuits to meet market demands.

    Energy – Efficient Operation

    Designed with energy efficiency in mind, the production line helps reduce operational costs. The tunnel oven, in particular, is available in electricity – and gas – heated models, offering flexibility and cost – effectiveness.

    User – Friendly Operation

    The production line features an intuitive control system that is easy to operate. With clear instructions and automated processes, operators can quickly become proficient in its use.

    Superior Hygiene Standards

    Constructed from high – quality stainless steel, the equipment meets food hygiene standards. Its design facilitates easy cleaning and maintenance, ensuring the safety and quality of the biscuits.

    Customizable Output

    Available in various models with different production capacities, the line can be tailored to the specific needs of businesses of all sizes.

    Cost – Effective Solution

    While the initial investment may seem significant, the line’s long – term operational efficiency and low maintenance costs make it a cost – effective choice for biscuit production.