Linha de produção de biscoitos Marie totalmente automática: 250 kg/h, 500 kg/h, 750 kg/h, 1000 kg/h, 1500 kg/h
Marie biscuit is what we usually call hard dough-made biscuits, in which most of the hard dough needs to be fermented so Junyu advice laminating and 3-4sets of roller sheeting and roller cutting machine to make the topical hard dough products with a crispy taste, smooth surface, and layered cross-section. such as Marie,crackers, finger biscuits and soda biscuits..Machine Principle: After passing through the laminating machine(optional), three-roller feeder, and three pairs of roller flatting machines, the dough is cut into different shapes by the mold roller. The left dough passes through the dough separator and returns to the first feeder.The raw biscuit goes to the next equipment for baking.
Modelo | JYB-280 | JYB-400 | JYB-600 | JYB-800 | JYB-1000 | JYB-1200 | JYB-1500 | Remark |
Production capacity(kg/h) | 0 | 250 | 500 | 750 | 1000 | 1250 | 1500 | Customized capacity |
Oven Length(m) | 16 | 28 | 40 | 40 | 60 | 50 | 70 | Depend |
Total length(m) | 29.6 | 64.5 | 85.5 | 92.5 | 125 | 125 | 150 | If No U Turn Conveyor |
Baking temperature(C) | 190-240℃ | 190-240C | 190-240C | 190-240℃ | 190-240℃ | 190-240℃ | 190-240C | Depend |
Whole line power(kW) | 80 | 90 | 300 | 400 | 00 | 800 | 900 | If Use Electric Oven |
LPG Oven(kg/h) | 10 | 20 | 35 | 45 | 60 | 70 | 80 | If Use LPG Oven |
Whole line weight(kg) | 6000 | 12000 | 20000 | 28000 | 35000 | 45000 | 55000 | Approx |
Applications
The fully automatic Mary's biscuit production line is suitable for a wide range of biscuit production scenarios. It can be used to produce various types of biscuits, from traditional Mary's biscuits to more specialized and innovative products. Whether for large - scale manufacturing facilities or smaller - scale production units, this line offers a versatile and efficient solution to meet diverse production needs.
In summary, the fully automatic Mary's biscuit production line is an excellent choice for businesses in the food manufacturing industry. With its high - precision control, versatile production capabilities, energy - efficient operation, user - friendly interface, superior hygiene standards, customizable output, and cost - effective design, it provides an efficient and reliable solution for high - quality biscuit production.
Production Process
Dough Mixing
The process begins with a high - efficiency dough mixer. It evenly blends flour, sugar, fats, and other ingredients to form a consistent dough, laying the foundation for high - quality biscuits.
Dough Sheeting
The dough is then passed through a dough sheeter, which rolls it into thin sheets of uniform thickness. This ensures that each biscuit will have a consistent texture and shape.
Biscuit Forming-rotary cutter
The rotary cutter trims the dough into the desired shapes. With adjustable cutting parameters, it ensures clean edges and minimal dough waste.
Tunnel Oven
The formed dough pieces enter a tunnel oven for baking. The oven offers versatile heating options, including electricity and natural gas, and features precise temperature control to ensure even baking.
Salt and Sugar Sprinkle
A salt and sugar sprinkle machine evenly applies salt and sugar to the dough pieces, enhancing flavor and adding a finishing touch before baking.
Biscuit Stacking
After cooling, the biscuits are efficiently stacked by a dedicated machine, preparing them for the packaging process.
Cream Biscuit Sandwiching Machine
For cream - filled Mary's biscuits, a cream sandwiching machine fills cream between two layers of biscuits, creating delicious sandwich biscuits with precise cream application.
Packaging System
Finally, the biscuits are packaged using an automated packing system. This ensures they are neatly sealed and protected for distribution and sale.
Features and Benefits
High - Precision Control
Equipped with a PLC control system and touch screen interface, the production line allows for precise control over each step of the process. Parameters such as temperature, time, and depositing speed can be easily adjusted to meet specific production requirements.
Versatile Production Capability
The line can produce a wide variety of biscuits, including韧性 and酥性 biscuits. By simply changing molds and adjusting production formulas, it can create various shapes and flavors of biscuits to meet market demands.
Energy - Efficient Operation
Designed with energy efficiency in mind, the production line helps reduce operational costs. The tunnel oven, in particular, is available in electricity - and gas - heated models, offering flexibility and cost - effectiveness.
User - Friendly Operation
The production line features an intuitive control system that is easy to operate. With clear instructions and automated processes, operators can quickly become proficient in its use.
Superior Hygiene Standards
Constructed from high - quality stainless steel, the equipment meets food hygiene standards. Its design facilitates easy cleaning and maintenance, ensuring the safety and quality of the biscuits.
Customizable Output
Available in various models with different production capacities, the line can be tailored to the specific needs of businesses of all sizes.
Cost - Effective Solution
While the initial investment may seem significant, the line's long - term operational efficiency and low maintenance costs make it a cost - effective choice for biscuit production.
Porque escolher-nos?
A Shanghai Junyu começou como fabricante de equipamentos alimentícios, especializada em diversos tipos de máquinas para a indústria alimentícia. Nossa linha inclui máquinas para fazer biscoitos, máquinas para fazer doces, máquinas para fazer chocolate, máquinas para fazer wafers, máquinas para fazer bolos, máquinas de embalagem e muito mais. Com o compromisso com a qualidade e a inovação, nos esforçamos para fornecer equipamentos de primeira linha para atender às diversas necessidades de nossos clientes no setor de fabricação de alimentos.
Gama diversificada de produtos: A Junyu oferece uma ampla variedade de equipamentos para alimentos, incluindo máquinas para fazer biscoitos, máquinas para fazer doces, máquinas para fazer chocolate e muito mais, atendendo a diversas necessidades da indústria alimentícia.
Máquinas de alta qualidade: A Junyu tem o compromisso de produzir equipamentos de alta qualidade, garantindo durabilidade, confiabilidade e eficiência nos processos de produção de alimentos.
Tecnologia inovadora: Com foco na inovação, a Junyu integra tecnologia avançada em suas máquinas, melhorando o desempenho e a produtividade de seus clientes.
Opções de personalização: A Junyu oferece opções de personalização para adequar as máquinas de acordo com as necessidades específicas do cliente, garantindo que cada máquina atenda às necessidades exclusivas de seus usuários.
Conhecimento e Experiência: Com anos de experiência na indústria, a Junyu desenvolveu experiência na fabricação de equipamentos para alimentos, oferecendo aos clientes produtos confiáveis apoiados pelo conhecimento da indústria.
Alcance global: A Junyu tem presença global, atendendo clientes em todo o mundo e fornecendo suporte e serviços sempre que necessário.
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