EMAIL

info@jymachinetech.com

Company number

+021 57459080

WhatsApp

+86 17317215245

Category

Fully Automatic Marie Biscuit Production Line: 250kg/h, 500kg/h, 750kg/h, 1000kg/h, 1500kg/h

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Marie biscuit is what we usually call hard dough-made biscuits, in which most of the hard dough needs to be fermented so Junyu advice laminating and 3-4sets of roller sheeting and roller cutting machine to make the topical hard dough products with a crispy taste, smooth surface, and layered cross-section. such as Marie,crackers, finger biscuits and soda biscuits..Machine Principle: After passing through the laminating machine(optional), three-roller feeder, and three pairs of roller flatting machines, the dough is cut into different shapes by the mold roller. The left dough passes through the dough separator and returns to the first feeder.The raw biscuit goes to the next equipment for baking.

ModelJYB-280JYB-400JYB-600JYB-800JYB-1000JYB-1200JYB-1500Remark
Production capacity(kg/h)0250500750100012501500Customized capacity
Oven Length(m)16284040605070Depend
Total length(m)29.664.585.592.5125125150If No U Turn Conveyor
Baking temperature(C)190-240℃190-240C190-240C190-240℃190-240℃190-240℃190-240CDepend
Whole line power(kW)809030040000800900If Use Electric Oven
LPG Oven(kg/h)10203545607080If Use LPG Oven
Whole line weight(kg)6000120002000028000350004500055000Approx

Applications

The fully automatic Mary’s biscuit production line is suitable for a wide range of biscuit production scenarios. It can be used to produce various types of biscuits, from traditional Mary’s biscuits to more specialized and innovative products. Whether for large – scale manufacturing facilities or smaller – scale production units, this line offers a versatile and efficient solution to meet diverse production needs.

In summary, the fully automatic Mary’s biscuit production line is an excellent choice for businesses in the food manufacturing industry. With its high – precision control, versatile production capabilities, energy – efficient operation, user – friendly interface, superior hygiene standards, customizable output, and cost – effective design, it provides an efficient and reliable solution for high – quality biscuit production.

Production Process

Dough Mixing

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The process begins with a high – efficiency dough mixer. It evenly blends flour, sugar, fats, and other ingredients to form a consistent dough, laying the foundation for high – quality biscuits.

Dough Sheeting

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The dough is then passed through a dough sheeter, which rolls it into thin sheets of uniform thickness. This ensures that each biscuit will have a consistent texture and shape.

Biscuit Forming-rotary cutter

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The rotary cutter trims the dough into the desired shapes. With adjustable cutting parameters, it ensures clean edges and minimal dough waste.

Tunnel Oven

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The formed dough pieces enter a tunnel oven for baking. The oven offers versatile heating options, including electricity and natural gas, and features precise temperature control to ensure even baking.

Salt and Sugar Sprinkle

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A salt and sugar sprinkle machine evenly applies salt and sugar to the dough pieces, enhancing flavor and adding a finishing touch before baking.

Biscuit Stacking

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After cooling, the biscuits are efficiently stacked by a dedicated machine, preparing them for the packaging process.

Cream Biscuit Sandwiching Machine

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For cream – filled Mary’s biscuits, a cream sandwiching machine fills cream between two layers of biscuits, creating delicious sandwich biscuits with precise cream application.

Packaging System

Finally, the biscuits are packaged using an automated packing system. This ensures they are neatly sealed and protected for distribution and sale.

Features and Benefits

High – Precision Control

Equipped with a PLC control system and touch screen interface, the production line allows for precise control over each step of the process. Parameters such as temperature, time, and depositing speed can be easily adjusted to meet specific production requirements.

Versatile Production Capability

The line can produce a wide variety of biscuits, including韧性 and酥性 biscuits. By simply changing molds and adjusting production formulas, it can create various shapes and flavors of biscuits to meet market demands.

Energy – Efficient Operation

Designed with energy efficiency in mind, the production line helps reduce operational costs. The tunnel oven, in particular, is available in electricity – and gas – heated models, offering flexibility and cost – effectiveness.

User – Friendly Operation

The production line features an intuitive control system that is easy to operate. With clear instructions and automated processes, operators can quickly become proficient in its use.

Superior Hygiene Standards

Constructed from high – quality stainless steel, the equipment meets food hygiene standards. Its design facilitates easy cleaning and maintenance, ensuring the safety and quality of the biscuits.

Customizable Output

Available in various models with different production capacities, the line can be tailored to the specific needs of businesses of all sizes.

Cost – Effective Solution

While the initial investment may seem significant, the line’s long – term operational efficiency and low maintenance costs make it a cost – effective choice for biscuit production.