Pequena linha automática de produção de biscoitos: 250 kg/h, 500 kg/h, 750 kg/h

The production capacity varies across models: small fully automatic lines can produce 100-800 kg/h, while large ones can handle 800-1500 kg/h. The layout can be adjusted based on available space, with turning sections added as needed.

The equipment features a novel and compact design with high automation. It fully automates the process from feeding to rolling, shaping, waste recycling, drying, oil spraying, and cooling.

It can produce various types of biscuits, including soft and hard ones. By changing molds and adjusting recipes, it can create popular premium biscuits like cream, sandwich, soda, animal-shaped, and vegetable biscuits.

Jy Company provides a wide range of molds and processing formulas for customers.

Capacity :

Flour mixer:

The flour mixer is used to blend flour with other dry ingredients like sugar and baking powder, creating a homogeneous dry mixture that serves as the base for biscuit production.

Dough cutting and conveyor:

This component cuts the dough into uniform pieces and transports them to the next stage of production, ensuring consistent sizing and efficient workflow.

Rotary moulder(soft biscuit):
The rotary moulder shapes soft biscuit dough into desired forms using rotating molds, ideal for producing soft-textured biscuits with uniform shape and size.

Rotary cutter(Hard dough biscuit):
Designed for hard dough biscuits, this equipment cuts the dough into precise, uniform shapes, ensuring clean edges and consistent product quality.

Salt and sugar sprinkle：

This machine evenly distributes salt and sugar onto the dough pieces, enhancing flavor and adding a finishing touch before baking.

Tunnel Oven：

The tunnel oven, equipped for electric or LPG or diesel, bakes the biscuits as they move through on a conveyor belt, ensuring even cooking and efficient production.

180o U turn：

The 180/90-degree turn mechanism allows for efficient rearrangement of biscuits on the conveyor belt, facilitating smooth transitions between different production stages.

Biscuit stacking：

This equipment stacks baked biscuits efficiently, preparing them for subsequent processes like packaging or further processing.

Cream Biscuit sandwiching machine：

It fills cream between two layers of biscuits, creating sandwich biscuits with precise cream application and ensuring a delicious, evenly filled product.

Question and Answer

1. What is the difference between soft biscuit and hard biscuit?

Shortcake is a type of biscuit with a crumbly texture, while hard biscuit has a harder texture and is more resistant to chewing. Shortcake usually has a higher fat and sugar content, giving it a more crumbly structure. Hard biscuit, on the other hand, has a lower fat and sugar content, resulting in a firmer texture. The surface of shortcake often has raised pattern, while hard biscuit usually has concave round hole and a smoother appearance.

2. What is a cookie?

A cookie is a small, flat baked pastry that is typically sweet and can be made from various ingredients such as flour, sugar, and butter. Cookies can have different textures and flavors, ranging from soft and chewy to crispy and buttery.

3. What are the main types of biscuits?

Biscuits can be broadly classified into several types, including hard biscuit，soft iscuit, soda biscuits, and wafers.Soft biscuit has a harder texture and is more resistant to chewing,soft biscuit has a crumbly texture, soda biscuits are made from fermented dough and have a distinctive fermented flavor, and wafers are light and porous with less sugar and fat.

4.What types of baking ovens are available?

Rotary Rack Ovens: Designed for high-volume baking operations with a rotating rack system to ensure even baking.

Tunnel Ovens: Specialized ovens for continuous, high-volume production. Products move through the oven on a conveyor belt.

5.How many types of tunnel oven you have？What are the energy sources for tunnel ovens?

Electricity

Electric tunnel ovens use the Joule effect to generate heat. They are simple to operate and maintain, and can heat separate zones to different temperatures. They are highly efficient, with no emissions, and offer precise temperature control.

Infrared technology can be used in ovens and can be powered by either gas or electricity. It transfers thermal energy in the form of electromagnetic waves and is effective for surface browning, drying, curing, and melting product toppings

Natural Gas

Natural gas is one of the most common energy sources for tunnel ovens. It offers good temperature control, flexibility, and is clean and hygienic in operation.

LPG is portable and versatile, making it suitable for areas without natural gas infrastructure. It has a higher energy density than natural gas and offers similar benefits in terms of temperature control and flexibility

The initial cost of gas ovens may be higher than electric ovens, but they offer low operating costs and quick heating

Diesel Fuel

Diesel fuel is less common but can be used in areas where natural gas or LPG are not available.

Fuel oil is sometimes used in areas where natural gas or LPG are not available. It is relatively inexpensive but produces higher emissions compared to natural gas or LPG

Hybrid

Hybrid tunnel ovens combine different heating technologies, such as direct-fired convection and indirect convection, offering the benefits of multiple heating methods in a single machine. This allows for greater flexibility and better product quality

1. Whats the space require for the machines?

Junyu have more capacity and bigger machine for choice.