Biscuit manufacturing is a complex process that involves a variety of macchine per biscotti.
At best, it’s an incredibly tedious task for anyone to handle for extended periods of time.
This is why most biscuit factories have developed processes to make biscuit manufacturing more efficient and less labor-intensive.
The truth is, most of the processes involved in making biscuits are not obvious.
However, once you know what to look for, it becomes clear just how much thought goes into every detail of these factories.
This article explores some interesting facts about biscuit manufacture that may surprise you!
Types of Biscuit Manufacturing
There are many types of biscuit manufacturing, based on the types of ingredients used and the length of the production process.
You can find a wide range of manufacturing types in the food industry for any type of food product.
Biscuit manufacturing falls under the category of ‘extrusion’.
Extrusion is the process of pushing granules through a device that forces the ingredients through a die, creating a specific shape and size.
There are two fundamental extrusion processes used in the production of biscuits.
One is the ‘sponged’ method, and the other is the ‘dough’ method.
Baking and Drying Processes
Biscuits require a baking process to become ‘crispy’ and to set the crumb structure.
In a biscuit production facility, the dough is first mixed with the right amount of water, leavening agents, fats, and starch.
This mixture is then kneaded, allowed to rest, and then rolled into sheets.
The dough sheets are then placed on a machine that bakes the dough.
The biscuits are often then transferred to a drying oven to allow the biscuits to become crisp.
For a crispier biscuit, the biscuits are often then transferred to a cooling oven.
The biscuits are then stored in silos or racks where they can be packed and shipped.
Production Line Activities
The next phase in the biscuit manufacturing process involves adding the main ingredients to create the biscuits.
The dough is then placed on a transfer belt, which carries the dough through a series of production lines.
The production lines are designed to mix, knead, roll, cut, and bake the biscuits.
Different production lines will have different kinds of products.
The production line could have a line for ingredients such as sugar, leavening agents, cocoa powder, and salt, and another line for flour and shortening.
After the production lines have been completed, the biscuits are then collected in silos and sent to packaging machines.
These machines fill the biscuits into boxes, bags, or containers.
The packaging machines are often controlled by a computer system.
Air Heating System
La maggior parte biscuit production processes use an air heating system.
A biscuit production facility will have a large, open room called a ‘baking room’.
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