Our cookie production line offers versatile capacity options, ranging from 200kg to 2.5 tons per hour. This flexibility allows you to scale your production according to your needs. By simply changing the rotary molds, you can produce a variety of cookies, including shortbread, soft biscuits, chocolate cookies, and more. To ensure the highest quality and efficiency in your production, we provide thorough guidance on the dough and ingredients suitable for your specific products.
Key Features and Advantages
- Versatile Production: Capable of producing a wide range of cookies by changing the shapes of rotary molds.
- Capacity Options: Ranges from 200kg to 2.5 tons per hour, accommodating various production scales.
- High-Quality Materials: Made from SUS 304 stainless steel, ensuring health and safety standards are met.
- Automatic Control: Equipped with a PLC control system for precise and efficient operation.
- Cost-Effective: High-quality machines at competitive prices, providing excellent value for your investment.
- Certifications: CE and ISO certified, guaranteeing compliance with international quality and safety standards.
- Safety Features: Visible safety covers for a secure working environment.
- Easy Installation and Maintenance: Designed for straightforward installation and maintenance, minimizing downtime.
- Experienced Engineers: Over 20 engineers with extensive overseas installation experience provide reliable support.
- Customized Formulas: Tailored formulas available for each customer to ensure product consistency and quality.
- Quick Lead Time: We strive to deliver quickly to keep your production on schedule.
- 24/7 Technical Support: Our support team is available online within 24 hours to assist with any technical issues.
- Annual Maintenance: Comprehensive maintenance services to ensure smooth and efficient production.
Production Considerations
Before starting production, it's crucial to determine the appropriate dough type and ingredients for your cookies. Here are some factors to consider:
- Dough Type: Identify whether your product requires hard dough, soft dough, or a batter similar to meringue.
- Fat Content: Determine whether to use butter, margarine, or oils. Note that high fat content can make the dough sticky and challenging to handle.
- Additional Ingredients: Consider if there are any extra particles inside the dough, such as chocolate chips, nuts, or other inclusions that may affect the dough's consistency and handling.
Production Flow Overview
- Mixing: Ingredients are mixed to form the cookie dough.
- Forming: Dough is shaped into cookies using rotary molds.
- Baking: The cookies are baked in an oven to achieve the desired texture and flavor.
- Cooling: The baked cookies are cooled to the optimal temperature.
- Packaging: The finished cookies are packaged for distribution.
Dough mixer machine for soft biscuit production line
This dough mixer for soft biscuit mixing system with intelligent PLC control system & touch screen system with removal signal transmission.
Connecting with an automatic dough cutter & conveyor system can be fully automated processing.
Feeding system
Rotary molder for cookie processing
Once both cookie and dough types have confirmed, we can begin to focus on cookie size and shape.
How many different cookie types would you like to produce?
A: Rotary drop cookie processing
The rotary drop cookie processing machines usually can produce rotary and Multilevel drop cookies, which is the most common function for cookie machines.
One simple mounting pattern nozzles can produce hundreds of shapes by our cookie machines programs.
Customer can set the rotary speed & direction &time for the movement of the same nozzles to get different products.
The deposit cookie dough through a round or shaped depositing head; just like you would do with a pastry bag.
B:Extruded cookie
The extruded cookie machines usually can produce multiple level Specialty Cookies inside with a close up inside the extruder nozzles
Whichever sweet treats you desire in your display case, it's important to identify them early so that you can select your equipment accordingly.
C:Wire cutter cookie
This type of cookie production machine, designed for exceptional piece-weight accuracy and reliability, is perfect for making gingerbread, Christmas cookies, and a wide variety of other cookies that are rolled out and cut with cookie cutters, including round and square shapes. With our dual-color function, you can even create intricate checkerboard cookies.
The machine can be seamlessly integrated into the production line, positioned over the transfer belt or oven band, and easily removed without disrupting the conveyor system. The dual power drive for the soft biscuit rotary molder and conveyor can be adjusted separately, ensuring a seamless connection and superior biscuit molding effect.
We highly recommend that customers test our cookie processing machines or any other bakery equipment before committing to a purchase, as high-quality products rely on high-quality processing technologies. We all expect every packet of biscuits we open to contain perfectly baked cookies, and our machines are designed to meet this expectation consistently.
To ensure you find the perfect match for your biscuit production needs, our team offers complimentary equipment demonstrations and factory tours.
Tunnel baking oven for baking cookies
Baking temperature & time
Baking is the key of delicate foods, our baking oven can customize into different temperature zones. Each oven zone is available with a variety of options to create a cost-effective system with a combination of radiation, convection heating and conduction.
Cookie oven can make different baking resources such as direct gas fired, convection and combination radiant/convection baking zones for improved baking efficiency.
Repeatable control of time, temperature, humidity and type of heat transfer
Maximum control over quality, color, taste and texture, pre-built in our factory for fast installation or assembled on-site.
Whether you want to increase the diversity of your existing product line or expand your existing biscuit production, choosing the right equipment is the key.
Correct biscuit production equipment can improve efficiency without sacrificing product quality.
Cooling and stacking conveyor
cookies production line manufacturers
Maintaining a constant alignment and non-aggressive cooling are essential for obtaining a whole product that does not break, can be easily stacked and packaged.
More than 4,500 meters of cooling conveyors are carried out each year, transporting each cookie to stacking stations.
Subsequently, the biscuit can be conveyed to the packaging machines automatically or manually depending on the system and the speeds.
What kind of cookie would you like to make?
Our factory can provide the turnkey service for each customer. Once you've decided which cookie you'd like to start your production with, consider what capabilities you might like to have available in the future. Let’s find the suitable or customized solution for your cookie factory.
Why Choose Us?
Shanghai Junyu started as a food equipment manufacturer specializing in various types of machinery for the food industry. Our range includes biscuit making machines, candy making machines, chocolate making machines, wafer making machines, cake making machines, packaging machines, and more. With a commitment to quality and innovation, we strive to provide top-notch equipment to meet the diverse needs of our customers in the food manufacturing sector.
Diverse Product Range: Junyu offers a wide range of food equipment, including biscuit making machines, candy making machines, chocolate making machines, and more, catering to various needs in the food industry.
High-Quality Machinery: Junyu is committed to producing high-quality equipment, ensuring durability, reliability, and efficiency in food production processes.
Innovative Technology: With a focus on innovation, Junyu integrates advanced technology into its machines, enhancing performance and productivity for its customers.
Customization Options: Junyu provides customization options to tailor machinery according to specific customer requirements, ensuring that each machine meets the unique needs of its users.
Expertise and Experience: With years of experience in the industry, Junyu has developed expertise in food equipment manufacturing, offering customers reliable products backed by industry knowledge.
Global Reach: Junyu has a global presence, serving customers worldwide and providing support and service wherever needed.