Compressed Biscuit bar Production Line Process 2880-7680(pcs/h) 5760-15360(pcs/h)

Hard tack biscuit is a type of biscuit for long-lasting usually use for military and emergency response,Biscuit manufacturers often re-press broken biscuits to save materials, or they can crush the pressed biscuit.then press, again and package the biscuits before selling them, what makes junyu different from othermanufacturers is that we can automate the back-end equipment such as vacuum packaging.Machine principle: The fist step is same like biscuit forming and baking equipment, and then the biscuitswill be crushed and compressed into different shapes by a biscuit compression machine and then vacuum packed

Technical Features and Advantages

The compressed biscuit production line is a fully automated system designed for efficient and high-quality biscuit production. Here's a detailed overview of the process:

Raw Material Preparation

Crushed Biscuits: Pre-baked biscuits are crushed into small pieces using a dedicated crushing machine. This step ensures the right particle size for subsequent mixing and compression.

Other Ingredients: Ingredients such as sugar powder, nuts, dried fruits, milk powder, and vegetable oil are prepared and ready to be mixed with the crushed biscuits.

Junyu has automatic biscuit forming machines too.

Mixing

Blending Process: The crushed biscuits and other ingredients are thoroughly mixed in a specialized blending machine to ensure a homogeneous mixture. This step is crucial for achieving consistent product quality and flavor.

3. Compression and Forming

Compression Mechanism: The mixture is fed into a compression machine equipped with hydraulic or pneumatic systems. The machine compresses the mixture into the desired shape and size using custom - designed molds. This ensures the biscuits have a uniform appearance and texture.

Packaging

Packaging Equipment: The dried biscuits are packaged using automated packaging machinery. The packaging process ensures the biscuits are protected and sealed for freshness, with options for single - piece or bulk packaging.

Applications

Compressed biscuits produced by this line are ideal for military use, outdoor activities such as hiking and camping, and as emergency food supplies. They offer a convenient, nutritious, and long - lasting food option.

The compressed biscuit production line provides an efficient and flexible solution for food manufacturing enterprises, meeting the demand for high - quality compressed biscuits in various scenarios.

Advantages

High production efficiency:

Achieves continuous production with all processes seamlessly integrated. This significantly enhances production capacity and meets the demands of large-scale production.

Strong product consistency:

Automated equipment ensures precise control over each biscuit's filling amount and distribution, guaranteeing uniform product quality and meeting consumer expectations for brand consistency.

Significant reduction in labor costs:

This minimizes reliance on manual labor, reduces long-term labor costs, and allows enterprises to allocate human resources more effectively.

Enhanced hygiene standards:

Equipped with an advanced cleaning system and reducing manual contact with food, it ensures high hygiene standards and compliance with food safety regulations.

Great flexibility and scalability:

The line can be easily adjusted to produce various types and flavors of biscuits. Its modular design facilitates future expansion or upgrades to meet market demands.