how is filling Juice jam ball manufactured in factory

If you want to know how to make your own Jam balls, you have come to the right place. Here you’ll learn about the ingredients, process, and preparation. In addition, you’ll learn about the Gel point. After reading this article, you’ll be well on your way to making the perfect Jam Ball! Regardless of whether you’re making them for personal consumption or as a gift, they are sure to be a hit!


The process of making jelly balls starts with the arrival of fruit. Once the fruit is received, it is inspected for color and quality. After that, it is placed into a hopper for the rest of the process. The key steps involved in the making of jelly balls are explained below. Also, you can find out the secret of jelly ball stickyness. During the manufacturing process, all the ingredients are properly weighed and measured.

After the fruit is selected, it is boiled to the correct temperature. The ideal temperature range for jam is 217-222degF. The perfect ratio between sugar and pectin is 1%, 65 percent sugar, and a pH of 3.1. However, you may use a different formula if you’re unsure. Before the fruit is loaded into the pipe, it is first checked for color and ripeness.


Apple jam is a good alternative to the juice that you would normally use in a jam recipe. It is affordable and healthy. It can be frozen or canned and will keep well in the fridge for up to 3 weeks. If you’re used to eating sweet jam, you might want to add a bit of honey or maple syrup to the first batch. Alternatively, you could use thawed apple juice concentrate. This will be a little sweeter than fresh apple juice.

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Gel point

To produce acceptable jam, the proper amount of acid is required. The fruit supplies the pectin, the substance that provides the gel structure. The temperature of the jam is important because it affects the ratio of sugar to water. Generally, it is 103-106degC and between 20% and 80% sugar by volume. When this ratio is exceeded, the jam reaches its gel point.

The amount of pectin needed is very important in this process. While pectin is an organic compound, it is used to increase the acid content of fruits. However, you can substitute it with honey or corn syrup, which both have similar sweetening powers. In either case, the amount of pectin required is the same as the quantity of liquid saccharin. Hence, you need to measure the exact amount of pectin before you start manufacturing.


To prepare a jam ball, you must first prepare the filling, which is made by boiling fruit pieces in sugar. The resulting mixture has a thick consistency that holds the fruit tissues together. Preparation for jam and jelly is similar. Fruit pieces and pulp are used in the preparation of jam, while clear fruit extract is used for jelly. Before starting the preparation, make sure that the fruits are washed and cleaned well to remove any dirt. You can also conduct a jelmeter test to determine the end point.

After cleaning the fruit and removing any unwanted items, weigh it. The sugar proportion is between 40 and 70 percent of the weight of the fruit. To calculate the amount of sugar needed, use simple math. The proportions will vary according to the type of fruit you are making. To ensure an even and homogeneous filling, use a scale. You should also weigh the fruit before proceeding. The ratio of sugar to fruit should be 40 percent to 70 percent, but you may use a higher percentage if you wish.

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The titratable acidity (TA) content of juice ball fillings increases over time. According to a study, the RS content in jams increased by 70% during 6 months of storage. Moreover, the TSS content did not change significantly in grapefruit-pear and melon-apple jams, which are considered to be high-quality fruit products. This study further examined the physicochemical and antioxidant properties of fruit-based juice ball filling.

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