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How is Chocolate Made in Factories?

How is chocolate made? Unlike the chocolate you buy in a store, factories have multiple steps. To start, cocoa beans must be harvested from the forest. Once harvested, they are fed into machines that add the cocoa butter and other ingredients to make the chocolate smooth and creamy. These machines also add Soy lecithin to make the chocolate durable against heat. Finally, each chocolate bar is hand-packed into a box and shipped.

Cocoa beans are harvested from a forest

Many cocoa farms in the world are located in protected areas. The cocoa industry is responsible for deforestation in these areas. Mighty Earth and other conservation groups have begun developing guidelines for cocoa farms in these areas. The group recommends that companies consider the creation of High Conservation Value Areas (HCVA) where cocoa trees are grown. The cacao industry should also follow the example set by the Brazil Soy Moratorium, which reduced deforestation in the Amazon and increased profits for farmers.

The cacao tree produces a large number of fruits each year. Each pod contains one to five lbs of seeds. These seeds are then processed into chocolate. The cacao tree’s growth and yield depends on how much rain falls in the area during the growing season. Cocoa trees are typically planted in shaded areas so that they can provide shade and protection from the wind. While the cacao tree’s yield varies from one region to the next, the average world yield is between 340 and 450 kg/acre.

Cocoa butter is added to chocolate

Cocoa butter is a type of fat extracted from the cocoa bean. This ingredient is responsible for the chocolate’s characteristic melt-in-your-mouth texture. Manufacturers use varying amounts of cocoa butter to obtain the mouth-feel they are looking for. Cocoa butter has different tastes depending on where it is harvested. Manufacturers must consider this before deciding how much to use. If you are looking for an alternative, try coconut oil, palm oil, or mango kernel fat.

Cocoa butter is used in many applications, but it is best known for its use in chocolate. The butter has good stability and is full of natural antioxidants. It has a two to five-year shelf life. It also has a pleasant fragrance and is used in cosmetics and skin care products. Here are some of the most common uses for cocoa butter. All chocolate manufacturers have some amount of this substance in their products.

Mold machines are used to make chocolate

There are a number of benefits of using mould machines in the manufacturing process. They increase output significantly and greatly improve quality. Molds can be made in various shapes and sizes, with different levels of fat and volume. The thin edge of a mould is important for the pure chocolate production process, as it helps with pouring. Besides, moulds are highly efficient and can produce hundreds or even thousands of chocolates per hour.

One of the first German chocolate mould factories was Hermann Walter in Berlin, founded in 1866. In 1928, he passed the business on to his sons, who continued the manufacture of chocolate moulds. Earlier, the factory had about 5000 different moulds in production, but later moved to East Berlin. During this time, the company was operated under the ownership of Erich Bonck, Berlin-Neukolln, and later by Kaupert.

Soy lecithin helps chocolate withstand heat

Soy lecithin is an emulsifier, a substance that is naturally found in the tissues of both plants and animals. These substances are used to produce chocolate and other foods with a smooth texture, repelling sticking materials, and improving their flavor. Soy lecithin is commonly extracted from sunflower and soy plants. The benefits of soy lecithin are numerous, from its antioxidant and anti-inflammatory properties to its use in lowering cholesterol levels.

Soy lecithin is widely used in food, as well as for its medical and culinary properties. In the medical world, it is used as a treatment for high cholesterol and choline deficiency, and in some research, it has been found to help stabilize mood and cognition. It is also a potent emollient, and its softening and soothing properties are more than those of chocolate.

Why Choose Us?

Shanghai Junyu started as a food equipment manufacturer specializing in various types of machinery for the food industry. Our range includes biscuit making machines, candy making machines, chocolate making machines, wafer making machines, cake making machines, packaging machines, and more. With a commitment to quality and innovation, we strive to provide top-notch equipment to meet the diverse needs of our customers in the food manufacturing sector.

Diverse Product Range: Junyu offers a wide range of food equipment, including biscuit making machines, candy making machines, chocolate making machines, and more, catering to various needs in the food industry.
High-Quality Machinery: Junyu is committed to producing high-quality equipment, ensuring durability, reliability, and efficiency in food production processes.
Innovative Technology: With a focus on innovation, Junyu integrates advanced technology into its machines, enhancing performance and productivity for its customers.
Customization Options: Junyu provides customization options to tailor machinery according to specific customer requirements, ensuring that each machine meets the unique needs of its users.
Expertise and Experience: With years of experience in the industry, Junyu has developed expertise in food equipment manufacturing, offering customers reliable products backed by industry knowledge.
Global Reach: Junyu has a global presence, serving customers worldwide and providing support and service wherever needed.

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