Como é feito o chocolate nas fábricas?

If you’re curious about chocolate production, you’ve come to the right place. This article covers the ingredients, process, and different varieties. Learn how chocolate is made and discover how chocolate makers can improve their chocolates. This article also explores the process of conching. There are four main stages in the chocolate making process: Conching, Ingredients, Process, and Varieties. It’s also important to understand the difference between each of these steps, as they all have their own purposes and benefits.

Concha

The process of making chocolate begins with the conch. This cylindrical mold is filled with the largest amount of chocolate paste possible. The chocolate is then cooled and packaged in packaging machines. The finished chocolate bars are ready to be packaged as commodities for the market. The chocolate making process is now automated and computerized. During the process, chocolate is inspected and recorded electronically to ensure quality and consistency. Throughout the process, chocolate is made in batches, depending on the desired consistency.

The next step involves conching the chocolate. The process is a beautiful sight. Huge paddles roll through great vats of liquid. The liquid forms tiny particles of sugar and cocoa that are too small to detect with the tongue. These particles give chocolate its smooth mouthfeel. Chocolate manufacturers often use soy lecithin for this step, as it is a GMO-free ingredient. Another step involves adding an emulsifying agent, such as PGPR, to replace the conching process. This process is crucial in providing a chocolate with the delicate composition and texture it needs for long-term storage.

Ingredientes

Chocolate is one of the world’s most popular food items. It comes in a variety of forms, from bar-sized chocolate confections to thin bars and truffles. It is also used in cold, hot, and alcoholic drinks. The origin of chocolate is the cocoa bean. The cacao tree has many fruit pods at different stages of ripeness. While it is difficult to find raw cocoa beans, they can be found dried or in a powder form in Tabasco, Mexico.

After cacao beans are harvested and dried, they are graded and packed into sacks. They are then checked for quality and shipped to chocolate makers. They may be blended with other estates and origins, or kept as single-origin chocolates. The cacao beans are then roasted at a low temperature. The beans are then separated from the shells and nibs. It is a complex process, which requires several stages.

Processar

The chocolate-making process has several steps. During the initial stage, the conches are filled with the largest amount of chocolate. Chocolates are then molded by molding machines, which can hold only small amounts of chocolate paste at a time. The chocolate is either shipped in a liquid state or solidified and kept for longer periods. The solidified form, however, must be reheated for further processing. Modern chocolate factories use automatic machines that allow for monitoring and controlling the entire process, and also utilize computerized equipment for quality assurance.

Once the press cake is ready, the mixture is combined with the cocoa butter that was removed during the process. This restored cocoa butter is crucial to the texture and consistency of the chocolate. It is also important to note that the amount of cocoa butter in chocolate depends on the type. After mixing, the chocolate goes through the conching process. This involves the constant turning of the chocolate mass in a huge open vat. This process can take anywhere from three hours to several days. This step is critical as it determines the final flavor and aroma of the chocolate.

Varieties

There are two types of chocolate: homemade and factory-made. Homemade chocolate is made with natural ingredients, and factory-made chocolate is manufactured with chemicals. Factory-made chocolate uses chemicals, and many of them use old machines and technology. They can reduce the quality of their product, so homemade chocolate is preferred. Homemade chocolate uses only natural ingredients, and some factories replace their natural ingredients with artificial ones. Some of these ingredients are preservatives, and they can lead to fake-quality chocolate.

Dark chocolate: This type is primarily used for professional applications and is also known as couverture. It contains a higher percentage of cocoa butter than milk chocolate and is often used for molding and coating. White chocolate: This type of chocolate contains milk and added sugar, but contains cocoa butter. Its content is at least 20% cocoa butter. This chocolate has a milder flavor than milk chocolate, and is often blended with vanilla.

Qualidade

Every factory uses a different recipe for their chocolate. This recipe can vary significantly, based on flavor and desired texture. Chocolate is made by mixing cocoa beans with various ingredients in a chocolate-making machine until the consistency resembles cake batter. This mixture is then refining in a separate machine, which smooths out the texture of the chocolate. Finally, the pieces are hand-packed into shipping boxes. The following paragraphs will explore some of the differences between chocolate made in a factory and chocolate that is created in a home kitchen.

When choosing a chocolate manufacturer, consider the quality of its ingredients. Is the chocolate made using specialized ingredients? Does the factory have state-of-the-art facilities? Is the facility highly automated or manual? Are the employees well-trained and supervised? What is the level of contract manufacturing? Does the chocolate factory have a long-term history of excellence? These are just a few of the many questions to ask when evaluating the quality of a chocolate factory.