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How is Chocolate Made in Factories?

The process of making chocolate starts with cocoa beans. The beans are ground up, mixed with water, and the mixture is stirred until it reaches a desirable texture. Next, the cocoa powder is blended with sugar and milk until the desired color and flavor is achieved. Once the chocolate mixture is blended, it is fed into a chocolate filling machine, which makes it into a bar, cookie, or cake.

Cocoa beans

Chocolate is made from cocoa beans. These seeds are not ground to separate the cocoa butter and solids, making them similar to cocoa powder. However, their fat content is higher. It is not unusual to find cacao nibs inside chocolate bars. However, it is unlikely to taste the difference. However, cacao nibs are delicious! Let’s examine how cocoa beans are processed and turned into chocolate. Here are the steps involved.

The cacao bean is harvested by farmers. The process begins with the growth of the cocoa tree. The tree produces the cocoa beans throughout the year, although the bulk of production occurs between October and February. The seed pods are harvested by splitting them open with a machete. The beans are separated from the pods’ pulp and are collected in leaf-covered heaps or holes. To ensure the quality of the finished chocolate, they must undergo a fermentation process to prevent the development of mold.

Cocoa butter

In addition to its role in chocolate-making, cocoa butter also plays a role in cosmetics. Chocolate makers often use deodorised butter in the production of single-origin products. This process can help to ensure that the flavour of the beans from which the chocolate is made remains prominent. Non-deodorised butter, however, may drown out the natural flavours of the beans. This means that deodorized butter is often added to chocolate recipes, where it has the potential to enhance the flavours of the product.

Another benefit of cocoa butter is that it can improve moods. The ingredient raises serotonin and dopamine levels in the brain, which helps women to cope with PMS. Other health benefits of cocoa butter include the ability to soothe skin and improve mental health. In addition to these benefits, cocoa butter can also be used as a massage oil. Its high content of polyphenols can improve skin health, diminishing the signs of aging and soothing sensitive skin.

Soy lecithin

Soy lecithin is a waste product created by soy oil processing plants. After soy oil was refined, the factories began selling their unwanted waste to the food industry. The chocolate industry was intrigued by the new ingredient, and it used it for many years. Soy lecithin was used to help preserve chocolate, as well as to improve its texture. Its use has become increasingly widespread in chocolate and other food products.

Soy lecithin is commonly added to chocolate during the final stage of the chocolate-making process, during the melangeur or conching machine. It lowers the viscosity of the chocolate, making it easier to mold and temper. Chocolate that contains soy lecithin is more stable and spreadable than those without it. Soy lecithin helps increase the shelf-life of chocolate bars.

Conching

If you have ever wondered how your favorite confection is made, this factory tour is for you. Chocolate is first blended with water and cocoa powder in giant machines. This chocolate is then mixed with milk and sugar until it reaches the desired color and texture. Then, it is placed into molds. Then, skilled workers randomly select a small amount of the chocolate for quality checking. Finally, it is filled into boxes and shipped to the customer.

The process begins with the roasting of the cocoa beans. The beans are separated from the shells and broken into small pieces. The pods are then shelled and ground until they become a thick, brown liquid. This liquid is known as cocoa liqueur and is then poured into moulds. Vacuum equipment removes the last vestiges of wood, jute fibres, and sand. Then, the chocolate is passed through the tempering process to prevent discolouration, fat bloom, and certain crystalline formations in the cocoa butter. After that, the chocolate is packaged and sold to retail outlets.

Adding milk

Adding milk to chocolate in factories is a fairly common practice. Most cocoa manufacturers add non-fat milk to their products, along with sugar, flavoring, and other ingredients. Most cocoa products have anywhere from 10 to 22% cocoa butter. Many producers also use the “Dutch process” to treat cacao beans, which creates a more mild flavor and darker appearance. In this case, the addition of milk will result in a chocolate bar with less sugar and more cocoa butter than normal.

The first milk chocolate was produced in 1672, when Sir Hans Sloane, the founder of the British Museum, was only 12 years old. He was a physician to the Queens Anne and George II. After he learned about the benefits of milk chocolate, he was inspired to add it to chocolate. His experiments on milk chocolate proved that it did enhance the taste of the finished product. He also ensured that his agents sold only a small amount, guaranteeing to take it back if they were unhappy with the results.

Adding sugar

Nestle SA is one of the world’s largest chocolatiers and is making history by developing a method to make chocolate without the addition of sugar. The method relies on the leftover cocoa plant material. It turns this material into a powder and uses a patented technique to create the perfect chocolate without any added sugar. This pulp is naturally sweet, and Nestle says it will be used to make its KitKat bars in Japan. Adding sugar to chocolate in factories has been prohibited for decades, but the move could help the company bolster its reputation as an industry leader.