There are several steps in the production process of chocolate. The cocoa beans are ground into a fine powder. Cocoa butter is extracted from them. Next, artificial flavors are added. This is known as conching. Finally, a final stage is reached when the chocolate is ready for consumption. You can read about the steps in this article and learn how chocolate is created in factories. But before you learn how chocolate is made, it is worth knowing what goes into the production of it.
Cocoa beans are ground to a powder
The process of making chocolate starts with the bean itself. Cocoa beans are harvested and dried in the cocoa producing countries. Then, they are ground to a fine powder by factories. During the process, the beans undergo various processes. Some of them are automated, while others require the help of laborers. However, the most common method involves a lot of human labor. After all, you are going to consume chocolate – right?
The fermentation process takes 48 hours. During this time, the pulp is exposed to high temperatures, which interfere with the sterilization of chocolate milk. Additionally, because the beans are left in open air, they can be contaminated by dust and bird droppings. Another risk is that these bacteria will survive in the chocolate for months and are immune to stomach acidity. This is why quality assessment is so important in the process.
Cocoa butter is extracted from cocoa beans
Two types of cocoa butter are available on the market. Cold-pressed cocoa butter has more nutrients and is vegan. Cocoa butter is an oil obtained from the cocoa bean. This fatty substance contains a distinctive tropical aroma, while shea butter has a more subtle scent. Both provide hydration to lips and skin and are used to soothe irritations. In African countries, shea butter is also used as a cooking oil.
A variety of surfactants are used in chocolate manufacturing processes to increase the amount of cocoa butter in the product. Several types of surfactants can affect the movement of the liquid oil from the bean to the final product. Various types of fatty acids, phospholipids, and crystallization conditions influence the migration of cocoa butter. Chemical compositions, structural properties, and the amount of each substance are investigated to develop a model for the effects of these surfactants on the oil in chocolate.
Conching is the most important step in making chocolate
The process of conching is an essential part of the process of making chocolate. It involves heating ingredients and mixing them to produce chocolate with the right texture. Chocolate is then heated externally by friction to create a chocolate with a velvety mouth feel. This process produces the smallest particles of chocolate, which is incredibly hard to detect by the human tongue. Here are some things to know about conching.
This process smooths out the sugar and cocoa particles, making the chocolate easier to digest. Traditionally, this process was very slow and required hours, sometimes days, to complete. Today, conching is done by using high-shear conches that are capable of completing the process in just 15 minutes. The high-shear conches allow the chocolate to absorb more of the volatile components, creating a smoother, creamier texture.
Artificial flavors are added to chocolate
Until now, you might have wondered why artificial flavors are added to chocolate. These ingredients are used to give chocolate its distinctive flavor. But, there’s good news. Hershey is taking steps to eliminate artificial flavors from its products. Hershey’s Kisses will soon have real vanilla flavor. The company has also promised to replace PGPR, an ingredient used in factories to improve flow and make the chocolate softer.
Natural and artificial flavors go through extensive testing before being approved by the Food and Drug Administration (FDA). Once approved, they’re added to the GRAS list, a list of ingredients recognized as safe for human consumption. However, natural flavorings require expensive and environmentally harmful harvesting and processing. Thus, consumers should be aware of this and choose natural flavors if possible. They’ll have fewer side effects and cost less.
Hershey’s has strict quality standards
Hershey’s is famous for its quality and freshness. The company insists that its chocolate be made with only the freshest ingredients. In fact, the company boasts that its factory floors have less bacteria than your average kitchen sink. But what does this mean? The answer is complicated, but one thing is for sure: Hershey’s chocolate is delicious. Its premium brand Dove is made in the USA, and it can be trusted to be pure and rich in flavor.
The company began making chocolate in 1832, and it was first marketed as a wartime solution. During World War II, soldiers were sent overseas to eat Hershey’s chocolate to keep them motivated. The company had strict quality standards that required the chocolate bars to be four ounces each. This was crucial for the soldiers, as they needed to have energy and withstand the high temperatures of the battlefield. The company also had to make sure that the chocolate bars tasted better than boiled potatoes to keep soldiers motivated and happy.
European countries are among the world’s leading chocolate manufacturers
The European continent is home to many chocolate companies. These companies work with varying cocoa qualities to make delicious treats. Seven multinational companies make up the bulk of the market for final chocolate products. They include Nestle, Mars, Hershey, Lindt & Sprungli, and Ferrero. Several of these companies have chocolate confectionery production plants in Europe. Germany, Italy, and France are among the world’s leading consumer chocolate producers.
In the early 1900s, the Anti-Slavery Society fought against the use of child labor to make chocolate. Its list now lists chocolate alongside the fashion and diamond industries as using child labor. According to the US Department of Labor, more than two million children are employed in cocoa fields in Ghana and Cote d’Ivoire. While this number has fluctuated over the years, it is still substantial.